1、 Capacity requirements:
1. Raw materials: feed; Raw material particle size: 10mm
2 Product fineness: 300 mesh adjustable
3 Production capacity: 300Kg/h. (Based on 1:1 test data from raw materials)
2、 Process equipment name:
Crushing production line model: CR600.
III Equipment performance parameters
1. Fineness: 300 mesh.
2. Production capacity: 300Kg/h. (Based on 1:1 test data from raw materials)
4 Process flow: see attached diagram
Quantitative feeding system → Grinding classifier → Electric pulse dust collector → Induced draft fan → Electrical control system
5、 Process plan description:
This machine adopts an integrated form of automatic feeding, crushing, and grading, completing crushing and grading in one go. The device has a simple structure and occupies a small space.
1. Storage bin and automatic feeding system: After the material is poured into the storage bin, it is transported to the feeding port of the crusher by an electric agitator. The agitator motor is controlled by a frequency converter, which can achieve automatic feeding and adjust the feeding amount.
2. Crusher: CR600 type; It mainly consists of a crushing part and a grading part:
After entering the crushing zone, the material undergoes severe collisions, friction, and shearing under the action of high-speed impact hammers and toothed plates, forming ultrafine particle crushing The crushed materials enter the classification area, and the materials in the classification area are sorted out in a timely manner by the classifier to enter the lower level product collection, while the materials that do not reach the fineness continue to be crushed in the crushing area By adjusting the speed of the graded turbine to produce products with different fineness requirements, the speed control is achieved by adjusting the frequency converter of the electrical cabinet, which is convenient and reliable The fineness of crushing can be adjusted between 120-600 mesh. The crushing chamber and grading chamber are cooled by water-cooled jackets. As the material enters the crushing chamber with the wind, it can be discharged outside the machine with gas after passing the test, which can reduce the crushing temperature. The crushing host is controlled by a frequency converter, reducing the impact of high-power motors on the factory power grid.
3. Cyclone collector:
The cyclone collector is mainly composed of a cylindrical body, a conical body, a top cover, an intake pipe, an exhaust pipe, an ash hopper, an pneumatic discharge valve, and other parts.
Its working principle is that when dusty gas enters from the inlet pipe at a high speed along the tangent direction of the outer cylinder, the airflow will change from linear motion to circular motion. In rotational motion, the centrifugal force on the solid particles is much greater than that on the gas molecules, and the different centrifugal forces are used to achieve gas-solid separation.
Determination of main parameters for cyclone collector:
By determining the parameters of the airflow pulverizer and secondary classifier mentioned above, the basic values of the system air volume were determined. In order to achieve the maximum collection efficiency of the cyclone collector, a semi-circular spiral inlet cyclone collector was adopted, with a cylinder air velocity between 3.5-5m/s and an inlet air velocity between 18-23 m/s
4. Electric pulse dust collector: mainly composed of a cylinder, pulse controller, pulse valve, blowback pipe, filter bag, and keel. Micro powder that is not collected by the cyclone collector enters the bag filter with the airflow, attaches to the filter bag and is filtered. Under the action of high-pressure blowback, it is vibrated to the bottom of the warehouse and collected. It is discharged through an automatic discharge valve to obtain level 1 products. Clean air is discharged through a fan, with a dust concentration of ≤ 35mg/㎡
5. The electrical control of the entire equipment is centralized in one electrical cabinet, with high automation Easy and reliable operation, the crushing motor, grading motor, and feeding motor are controlled by frequency converters, using PLC and color touch displays.
6. The entire production line forms negative pressure under the action of the induced draft fan, and there is no dust leakage in the entire production line, with a good working environment
6、 Equipment configuration and parameters:
1. Automatic quantitative feeding system: equipped with electric screw automatic feeding system
a) Spiral type: LX-110， The power is 0.55KW, controlled by a frequency converter, and the feeding amount can be adjusted within the range of 100-400 kg/h;
b) The one-time loading capacity of the silo is 50 kg, and the equipment material is carbon steel.
c) The frequency converter is produced by Shenzhen Envision, model CHF100-1R5G/2R2P-4.
d) Equipment power: 0.55kW, cycloidal pinwheel reducer
Gearbox model: XLD0.55-3-43
2. Ultra fine impact mill: model CR600; It mainly consists of a crushing part and a grading part
a) The power of the crushing host is 30KW, and the speed is controlled by a frequency converter with an adjustment range of 1500-2600 revolutions per minute. There is no basic installation;
b) The power of the classifier is 4KW, and the speed is controlled by a frequency converter with an adjustment range of 500-2900 revolutions per minute. There is no basic installation required;
c) The host frequency converter is produced by Shenzhen Envision, model CHF100-30G; The classifier frequency converter is produced by Shenzhen Envision, model CHF100-4R4G;
d) The equipment is made of carbon steel, with a cylinder thickness of 20mm and a flange thickness of 20mm;
e) After welding, the crusher is subjected to heat treatment to relieve stress, and the graded impeller is sealed with mechanical and gas seals. The impeller undergoes dynamic balance correction.
f) The grinding disc is made of 304 stainless steel.
g) The impact hammer consists of 12 pieces made of YG8 hard alloy.
h) The gear plate is made of cast high chromium wear-resistant steel
i) The workbench is made of assembled welded carbon steel (weighing 400 kilograms)
j) The crushing chamber and grading chamber are cooled by circulating water
k) The main engine bearings are lubricated with oil and cooled by circulating water
L) The bearings are made of SKF, and the oil seals are imported from Japan.
M) The work door adopts a quick release sliding door structure, and dismantling and maintenance do not require lifting equipment and tools.
3. Cyclone collector:
Model: XF500，
Cylinder diameter: ￠ 500,
Cylinder thickness: 2.5-4mm,
Flange thickness: 10-12 mm
Main material: Carbon steel.
Electric discharge valve: Model: YCD-6 ， Carbon steel;
4 Dust collector: model DC37, electric pulse automatic dust cleaning
a) Equipped with 37 laminated needle adhesive filter bags, with a filter bag specification of ￠ 135 × 2050;
b) Evacuate dust with a content of less than 30mg/㎡ and a collection rate greater than 99.99%;
c) The equipment is made of carbon steel, with a cylinder thickness of 3mm and a cone thickness of 3mm,
d) Manual discharge valve: Model: DN200， Carbon steel.
5. Induced draft fan: model 9-19 6.3A, power 11KW, with a simple installation foundation, should be installed outdoors, equipped with a muffler.
6) Electrical control system:
a) The feeding system, crusher host, and classifier motor are controlled by Shenzhen Envision frequency converter;
b) Electric pulse automatic dust cleaning control for dust collectors;
c) The main components are made of Chint products.
7、 Power composition of the production line: a total of 46KW
Feeding system: 0.55KW; Host: 30KW; Grading machine: 4KW; Induced draft fan: 11KW
8、 Factory area requirements: The process flow diagram is for reference only, and the connection positions and directions between various equipment can be arranged according to the requirements of the factory building.
9、 Supply details:
1) Host part (for reference only, subject to the contract)
Serial number name Specification and model quantity notes
　　1. Feeding device Storage bin and automatic feeder Supporting facilities 1 unit
　　　　　　carbon steel
　　Electric feeder LX-110 1 unit
　　　　carbon steel
　　2. Crushing and grading
　　　　 Crusher host CR600 1 unit
1 carbon steel
2 The main crushing chamber and grading chamber are cooled by circulating water,
3 The main crushing bearing adopts oil lubrication and circulating water cooling
4. The impact hammer consists of 12 pieces made of YG8 hard alloy.
5. The gear plate is made of cast high chromium wear-resistant steel
6. The bearings are imported SKF and oil seals are imported from Japan
The 7-body cover door adopts a sliding door hinge structure, which is easy to disassemble and repair.
8. The crusher and classifier motors are controlled by frequency converters.
9、 Quality Control and Assurance:
1) According to the requirements of the contract and technical agreement, based on sufficient communication with the project engineering technology department, provide a complete set of detailed and verifiable technical solutions, including on-site construction drawings, on-site supporting engineering requirements drawings, etc. After both parties sign and agree, both the supply and demand parties shall carry out production and construction.
2) Strictly following the ISO9001 quality assurance system, we ensure the quality of the equipment is reliable through rigorous checks and written records from design, procurement, manufacturing, inspection, and testing.
3) Before installing the equipment, invite the purchaser to the company for preliminary acceptance according to the technical agreement requirements and review written records. After installation, conduct an empty machine test, sign by both parties after meeting the requirements, disassemble, package and ship.
10、 Technical data provision
1) The equipment diagram and electrical system diagram shall be submitted in written and electronic form to the purchaser within one week after the signing of the technical agreement.
2) Equipment user manual The drawings of vulnerable parts and product certificates shall be delivered together with the equipment.
11、 Inspection and acceptance
1) The supplier and demander shall promptly invite the demander to conduct the initial acceptance before shipment after completing the production according to the technical agreement and contract requirements. If the requirements cannot be met, it should be remade and processed within the specified time.
2) After the equipment arrives at the site and is installed and debugged, the final acceptance of the equipment shall be presided over by the purchaser and attended by the supplier. If it fails to meet the requirements, it shall meet the technical agreement requirements within the specified time.
12、 Packaging and Transportation
1) The stainless steel part of the host is disassembled and packaged for anti-collision, the dust collector part is naked, and the electrical cabinet is packaged for rain protection. Export product packaging shall be in accordance with the agreement between both parties.
2) Transport by car once to the destination.
Welcome to our company for testing and inspection. Our testing center has CR600, CR800, CR1000, and CR1200 testing machines available.